Warping Machine
Warping Machine Manufacturer
Direct warping machine is a popular yarn warping machine for raschel machines beam warping. This machine is used for DTY and FTY yarn. With good performance and in-time online service, our direct warping machines win good reputation from the market. we also provide local service in India, Turkey, Egypt, and Indonesia.
Description Of Warping Machine
Direct Warping Machine Overview
The direct warping machine is a popular and widely used yarn warping solution for Raschel warp knitting machines, ideal for processing DTY (Drawn Texturised Yarn) and FTY (Fully Texturised Yarn). As a trusted global supplier of premium warping machinery, we ensure all our equipment features high-quality mechanical components and branded electronic parts. Backed by strict quality control standards and our direct mobile maintenance services, our warping machines deliver highly reliable performance for our customers. Our direct yarn warping machine is a high-speed, intelligently controlled beam warping system. It features comprehensive real-time computer monitoring with a copy function to precisely control yarn tension. The machine head accommodates beam sizes of 21" x 21", 30" x 21", 21" x 42", and 30" x 42", while the creels can be configured in 6 layers, 7 layers, or fully customized to your specifications. For over two decades since 2005, we have supplied these high-performance warping machines to textile plants worldwide. We provide complete electrical drawings and direct technical support to help you install and adjust your intelligent warping machinery quickly and efficiently. If you have any warping machine requirements, please feel free to contact us.
Direct Warping Machine Technical Data
| Warping Speed | 100-1000m/min |
| Warp Beam Size | 21″x”(inch), 21″x 30″(inch) and other required size |
| Control Way | computer real-time controlled and monitor |
| Tension Roller | real-time Pid adjusts yarn tension in closed-loop control |
| Bean up and down, clamping and brake | pneumatically operated. |
| Main Motor | 7.5KW AC-frequency controlled with constant linear speed |
| Brake Torque | 1600NM |
| Air Connection | 6 bar |
| Copy Precision | the outer perimeter are the same when the circles are |
| Maximum Counting Range | 99999 meters(circle) |
Split Warping Machine Overview
The split warping machine is used to divide mother yarn into mono yarn, which is widely utilized for double needle bar Raschel machines and Tricot machines. This system can warp mother yarns directly to beams by dividing the yarns into monofilaments and performing the warping process simultaneously. By eliminating the need to first divide the yarn into bobbins before warping them to beams, both time and labor costs are significantly reduced. Overall working efficiency is highly improved when integrating this advanced split warping machine into your production line. As a premier supplier established in 2005, Avadh Machinery Care provides top-tier split warping machines. We ensure all equipment features high-quality mechanical spare parts and reliable electronic accessories to guarantee long-lasting performance. Additionally, we provide detailed installation and operation catalogs, along with direct technical support, making it much easier for our customers to complete the installation and run the machinery smoothly. Our split warping machines are exported to markets including Indonesia, Egypt, India, and Turkey, where they are highly recognized and trusted by our customers. While most textile plants utilize 72-end split warping machines, we also supply customized end quantities to perfectly match your specific production requirements.
Split Warping Machine Technical Data
| Mother yarns | 8~16f(polyester,polyamide) |
| Beam size | Φ535mmx535mm(21″ x21″) |
| Φ762mmx535mm(30″ x21″) | |
| Φ535mmx1066mm(21″ x42″) | |
| Φ762mmx1066mm(30″ x42″) | |
| Warping Line Speed | 80~1000m/min |
| Bobbin Size | Φ90*380,Φ120*420,Φ125*420 |
| Creel qty | 560,720,780 or customized |
Spandex Warping Machine Overview
Designed specifically for warping spandex or Lycra yarn onto beams, the E318 model Spandex Warping Machine delivers exceptional precision and reliability. Supplied by Avadh Machinery Care, this advanced system features a vertical creel driven by high-performance servo motors. It is equipped with an extremely precise laser detector and other specialized components to ensure absolute yarn tension stability throughout the process. Backed by our direct technical support, this machine guarantees optimal efficiency and quality for your production line.
Spandex Warping Machine Technical Data
| Warp Beam Size | 21″*21″(D), 21*30″(D); |
| Warper Linear Speed | 600m/min; |
| Pre-drafting | 0-200%, Final drafting: 15-100%; |
| Brake Time | less than 0.6s, the deviation of the stop synchronization is less than 3%; |
| Creel Capacity | 616, 700, 728, 784, 792, 896, .etc; |
| Servo Motor Power | Warper head power 13.2KW, warper head tension roller 2.9KW, draft roller: 4.6KW, creel: 2*6.9KW; |
| Total Power Consumption | 10KW |
Warping Machine Main Features
Precision Servo Drive System
The system is driven in-phase by five individual servo motors that power the warper head, leveling roller, draft roller, and warping creel. These highly precise servo drives effectively eliminate operational noise and significantly reduce the fault rates typically caused by traditional mechanical drive systems.
Advanced PLC Control System
Avadh Machinery Care warping machines are equipped with a durable PLC control system and advanced bus-mastering technology, significantly improving both control efficiency and operational stability.
High-Precision Laser Monitoring
To ensure precise beam line speeds, Avadh Machinery Care's yarn warping machines feature a high-precision laser device. This advanced technology accurately measures and continually monitors the winding perimeter of the warping beam, guaranteeing exact tension and optimal performance.
Comprehensive Protective System
Avadh Machinery Care warping machines are equipped with an advanced protective system designed to prevent faults and operational hazards caused by sudden power failures, phase loss, or loss of pressure.
Intelligent Yarn Compensation
Utilizing advanced yarn bobbin compensation curves, Avadh Machinery Care warping machines accurately calculate and maintain consistent remaining yarn on the creel. This precision significantly minimizes material waste, helping producers reduce resource costs.
Real-Time Self-Diagnostics
The system is equipped with an advanced self-diagnostic function that continually monitors operational conditions and yarn tension in real time, ensuring maximum system safety and precision.
Got questions? Reach out to our technical experts.
Working Video
Tricot Machine FAQ
We have many customers who placed repeated orders and highly praised our machine performance due to our machines high quality and in-time service.
our warping machines are intelligent. they are automatic and easy to operate.
Our warping machines are suitable for raschel machines, like lace warp knitting machines, double needle bar warp knitting machines, and tricot machines, like microfiber terry towel warp knitting machine, tricot warp knitting machines.
we are warping machine manufacture with experience over 20+ years. most of the creels can be customized. we will provide drawing first after negotiate with customers and then start production
Our warping machine can use these size beams: Φ535mmx535mm(21" x21");Φ762mmx535mm(30" x21");Φ535mmx1066mm(21" x42");Φ762mmx1066mm(30" x42")
Our warping machine have below functions, they are optional.
We provide direct warping machine, spandex warping machine, and split warping machine for warp knitting machines
Company FAQ
Firstly, we produce and provide lots of machines to the market, and our machines' lifespan and quality ensured by different markets over the years.
Secondly, we largely use renowned and market-tested spare-part brands, to make sure the mechnical and electrical part are durable.
Besides, we have reqularl service to customers, to check our machines quality and remind customers of maintenance, so our customers could run machine always in a stable performance.
we provide local service in India, Turkey, Egypt, Indonesia so far, and we will enlarge our service teams in more countries in the near future.
We offer various services to our warp knitting machines users, such as fabric analysis, designs development, local installation, and regular maintenance service. Besides, we could also offer online guide and operation because of the wifi program equipped with our warp knitting machines.
Established as a trusted supplier in 2005, Avadh Machinery Care expanded to include a specialized trading division in 2015, dedicated exclusively to providing seamless import and export services for our global clients.
Before machine delivery, we have a in-house test process, to make sure machine performance perfectly. After machine arrives, we provide in-time online guide to support our customer finish machine installation.
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