High Speed Double Beam Warping Machine for Warp Knitting Machine
High Speed Double Beam Warping Machine for Warp Knitting Machine
Our High-Speed Double Beam Warping Machine is a premium, high-efficiency preparatory solution engineered specifically for modern warp knitting operations. Built to handle demanding synthetic and filament yarns, this machine simultaneously winds yarn onto two section beams with flawless precision. By combining advanced automated control with heavy-duty construction, it ensures perfect yarn alignment and uniform tension—directly eliminating fabric defects, loose loops, and line stoppages on your downstream Tricot or Raschel knitting machines.
Key Performance Features
- Simultaneous Double-Beam Efficiency: Winding two section beams concurrently doubles your warp preparation throughput, optimizes factory floor space, and drastically reduces labor overhead.
- Intelligent Closed-Loop Tensioning: Driven by high-precision PID controllers and sensitive tension rollers, the system makes real-time adjustments to maintain zero-variance yarn elongation across both beams.
- Precise Copy Calibration: Advanced computer monitoring guarantees that the outer circumferences of both sister beams match meticulously, keeping your total warp length meter fault variance under 5 meters.
- Advanced Drive & Control Automation: Powered by a robust AC frequency-controlled motor, the system maintains a continuous, stable linear speed managed entirely through a user-friendly PLC touchscreen interface.
- Instantaneous Smart Braking: Equipped with high-torque hydropneumatic braking systems (up to 1600NM) to execute immediate emergency stops without yarn snapping, overlapping, or friction damage.
- Gentle Filament Handling: Features integrated kick-back pneumatic presser rollers designed to process delicate, high-filament synthetic yarns cleanly without causing abrasion.
Technical Specifications
| Parameter | Specification / Range |
|---|---|
Operating Speed | 50 to 700+ RPM (Variable based on yarn type) |
Compatible Beam Sizes | Standardized geometries |
Main Drive Motor | 11KW+ AC Frequency-Controlled Motor |
Brake Torque | High-torque system up to 1600NM |
Length Accuracy Error | < 0.1% (Meter fault variance < 5m) |
Yarn Application | Polyester, Nylon, DTY, FTY, and high-filament synthetic yarns |
Control System | Industrial PLC with touchscreen HMI and PID tension feedback |
Applications
This machine is the ideal warp preparation partner for a wide array of high-speed warp knitting setups, including:
- Tricot Knitting Machines for apparel, sportswear, and automotive textiles.
- Raschel Knitting Machines for technical textiles, netting, and geo-fabrics.
- Double Needle Bar Machines for spacer fabrics and plush textiles.
Complete Warp Knitting Solutions: Machinery, Spare Parts & Maintenance
“At Avadh Machinery Care, we protect your investment by supplying top-tier warp knitting machines, precision spare parts, and dependable service support you can count on.”